How to inspect and replace flexible brake hoses and brake line on Chevrolet HHR,Cobalt and Saturn ION?

About every six months, it is important to inspect the flexible hoses that connect the steel brake lines with the front and rear brake assemblies for any cracks, chafing, leaks, blisters, or other damage. This inspection should be done with the vehicle raised and securely placed on jackstands, using a light and mirror for a thorough check. If any of the above defects are found, the hose should be replaced with a new one. To disconnect a brake hose from the brake line, the metal tube nut should be unscrewed with a flare nut wrench, and the U-clip should be removed from the female fitting at the bracket. The hose can then be removed from the bracket and disconnected from the caliper, discarding the sealing washers. When attaching the new brake hose, new sealing washers should be used and the hose should be securely attached to the caliper or wheel cylinder. To reattach a brake hose to the metal line, the end of the hose should be inserted through the frame bracket, ensuring it is not twisted, and the metal line should be attached by tightening the tube nut fitting securely. The U-clip should be installed at the frame bracket. It is important to check that the suspension or steering components do not make contact with the hose, and this can be done by having an assistant push down on the vehicle and turn the steering wheel lock-to-lock during the inspection. After completing the hose inspection and replacement, the brake system should be bled. When replacing brake lines, it is crucial to use the correct parts and avoid using copper tubing. Steel brake lines can be purchased from a dealer or auto parts store, and prefabricated brake lines with flared tube ends and fittings installed are available. These lines can be bent to the proper shapes using a tubing bender. During installation, it is important to ensure that the new line is well-supported in the brackets and has sufficient clearance from moving or hot components. After installation, the master cylinder fluid level should be checked and fluid should be added as necessary. The brake system should be bled and the brakes should be carefully tested before the vehicle is placed into normal operation.

Genuine Saturn Ion Brake Line

Brake Hose

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13 Brake Lines found

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Saturn Ion Pipe,Brake
Part Number: 88983905
$57.67 MSRP: $114.42
You Save: $56.75 (50%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: PIPE, Hydraulic Brake; Brake Line
- Replaces: 25837622, 25837624, 84330459, 22726507, 84380488, 84330461
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2007 Saturn Ion | 2 DOOR, 4 DOOR, REDLINE 2 DOOR | 4 Cyl 2.0L, 4 Cyl 2.2L, 4 Cyl 2.4L
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Saturn Ion Hose Asm,Front Brake
Part Number: 19366692
$22.52 MSRP: $70.51
You Save: $47.99 (69%)
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Product Specifications
- Other Name: HOSE ASM,FRT BRK; Brake Hose, Flex Hose
- Position: Front
- Replaces: 22716552, 15870413
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2007 Saturn Ion | 2 DOOR, 4 DOOR, REDLINE 2 DOOR | 4 Cyl 2.0L, 4 Cyl 2.2L, 4 Cyl 2.4L
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Saturn Ion Hose Asm,Rear Brake Front
Part Number: 19366736
$9.97 MSRP: $31.20
You Save: $21.23 (69%)
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Product Specifications
- Other Name: HOSE ASM,RR BRK FRT; Brake Hose, Flex Hose
- Position: Front and Rear
- Replaces: 22706789
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2007 Saturn Ion | 2 DOOR, 4 DOOR | 4 Cyl 2.0L, 4 Cyl 2.2L, 4 Cyl 2.4L
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Saturn Ion Hose Asm,Rear Brake
Part Number: 22710914
$81.45 MSRP: $115.06
You Save: $33.61 (30%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: HOSE, Hydraulic Brake; Flex Hose
- Position: Rear
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003 Saturn Ion | 2 DOOR, 4 DOOR | 4 Cyl 2.2L
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Saturn Ion Hose Asm,Rear Brake
Part Number: 19366742
Product Specifications
- Other Name: HOSE ASM,RR BRK; Brake Hose, Flex Hose
- Position: Rear
- Replaces: 19331548, 22720042
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2007 Saturn Ion | REDLINE 2 DOOR | 4 Cyl 2.0L, 4 Cyl 2.2L, 4 Cyl 2.4L
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Saturn Ion PIPE, Hydraulic Brake
Part Number: 22709536
Product Specifications
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003 Saturn Ion | 2 DOOR, 4 DOOR | 4 Cyl 2.2L
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Saturn Ion PIPE, Hydraulic Brake
Part Number: 22709537
Product Specifications
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003 Saturn Ion | 2 DOOR, 4 DOOR | 4 Cyl 2.2L
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Saturn Ion Pipe Asm,Brake Pressure Mod Valve
Part Number: 10399855
Product Specifications
- Other Name: PIPE, Hydraulic Brake
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2007 Saturn Ion | 2 DOOR, 4 DOOR, REDLINE 2 DOOR | 4 Cyl 2.0L, 4 Cyl 2.2L, 4 Cyl 2.4L
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Saturn Ion Pipe Asm,Brake Pressure Mod Valve
Part Number: 10399854
Product Specifications
- Other Name: PIPE, Hydraulic Brake
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2007 Saturn Ion | 2 DOOR, 4 DOOR, REDLINE 2 DOOR | 4 Cyl 2.0L, 4 Cyl 2.2L, 4 Cyl 2.4L
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Saturn Ion Pipe Asm,Brake Propn Valve
Part Number: 10399860
Product Specifications
- Other Name: PIPE, Hydraulic Brake
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2007 Saturn Ion | 2 DOOR, 4 DOOR, REDLINE 2 DOOR | 4 Cyl 2.0L, 4 Cyl 2.2L, 4 Cyl 2.4L
View related parts
Saturn Ion Pipe Asm,Brake Propn Valve
Part Number: 10399859
Product Specifications
- Other Name: PIPE, Hydraulic Brake
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2007 Saturn Ion | 2 DOOR, 4 DOOR, REDLINE 2 DOOR | 4 Cyl 2.0L, 4 Cyl 2.2L, 4 Cyl 2.4L
View related parts
Saturn Ion Hose Asm,Rear Brake
Part Number: 19366741
Product Specifications
- Other Name: HOSE ASM,RR BRK; Brake Hose, Flex Hose
- Position: Rear
- Replaces: 22720049, 19331547
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2007 Saturn Ion | REDLINE 2 DOOR | 4 Cyl 2.0L, 4 Cyl 2.2L, 4 Cyl 2.4L
View related parts
Saturn Ion Hose Asm,Front Brake
Part Number: 22613873
Product Specifications
- Other Name: HOSE, Hydraulic Brake; Flex Hose
- Position: Front
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003 Saturn Ion | 2 DOOR, 4 DOOR | 4 Cyl 2.2L

Saturn Ion Brake Line

The Brake Line of Saturn Ion automobiles concerns the supply of brake fluid from the master cylinder to the brake caliper pistons so that the hydraulic braking system should operate correctly. Those metal hoses used for brake applications are vulnerable to rust and mechanical shocks that in turn causes leakage of fluid and low brake pressure. Its flexibility can deteriorate as well as physical damage and internal flaws, which in their turn can degrade the quality of brakes. If replacement is required, preformed brake line kits and corrosion forged stainless steel brake hoses are available which can be fitted very easily. An increased quality of the braided stainless steel hoses offers a far better quality of pedal feel, particularly when cornering.

Each OEM Saturn Ion Brake Line we offer is competitively priced and comes with the assurance of the manufacturer's warranty for the part. Furthermore, we guarantee the speedy delivery of your orders right to your doorstep. Our hassle-free return policy is also in place for your peace of mind.

Saturn Ion Brake Line Parts Questions & Experts Answers

Pipe Asm,Brake Propn Valve
10399859
Q: How to inspect and replace flexible brake hoses and brake line on Chevrolet HHR,Cobalt and Saturn ION?
A: About every six months, it is important to inspect the flexible hoses that connect the steel brake lines with the front and rear brake assemblies for any cracks, chafing, leaks, blisters, or other damage. This inspection should be done with the vehicle raised and securely placed on jackstands, using a light and mirror for a thorough check. If any of the above defects are found, the hose should be replaced with a new one. To disconnect a brake hose from the brake line, the metal tube nut should be unscrewed with a flare nut wrench, and the U-clip should be removed from the female fitting at the bracket. The hose can then be removed from the bracket and disconnected from the caliper, discarding the sealing washers. When attaching the new brake hose, new sealing washers should be used and the hose should be securely attached to the caliper or Wheel Cylinder. To reattach a brake hose to the metal line, the end of the hose should be inserted through the frame bracket, ensuring it is not twisted, and the metal line should be attached by tightening the tube nut fitting securely. The U-clip should be installed at the frame bracket. It is important to check that the suspension or steering components do not make contact with the hose, and this can be done by having an assistant push down on the vehicle and turn the steering wheel lock-to-lock during the inspection. After completing the hose inspection and replacement, the brake system should be bled. When replacing brake lines, it is crucial to use the correct parts and avoid using copper tubing. Steel brake lines can be purchased from a dealer or auto parts store, and prefabricated brake lines with flared tube ends and fittings installed are available. These lines can be bent to the proper shapes using a tubing bender. During installation, it is important to ensure that the new line is well-supported in the brackets and has sufficient clearance from moving or hot components. After installation, the master cylinder fluid level should be checked and fluid should be added as necessary. The brake system should be bled and the brakes should be carefully tested before the vehicle is placed into normal operation.

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