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Launched in June 2013, the Chevrolet Spark EV is a distinctive five-door, all-electric car produced by Chevrolet from 2013 to 2016, marking the first of its kind from General Motors since 1999. Designed to meet government mandates to increase the percentage of electric vehicles on the road, the Spark EV was initially sold in limited quantities and select markets, specifically California and Oregon. This version of the third-generation Chevrolet Spark showcases an AC motor comprising an outer stator and an inner rotor, generating a rotating magnetic field that powers the vehicle. The Spark EV is equipped with a Lithium Iron Phosphate battery, which is typically used in power tools, electric vehicles, and solar energy systems, among other applications. Remarkably, the Spark EV can be charged to 80% in just 20 minutes using the optional CCS/SAE Combo Type 1 connector. If using a 240-volt charging station, the charging time extends to around seven hours, and with a standard 120-volt household outlet, it takes about 17 hours. Notably, for the 2015 model, Chevrolet switched the battery supplier to LG Chem, successfully reducing the battery capacity without compromising the vehicle's range. This shift in power source emphasized the intercalation process, where lithium ions are transferred from the positive to the negative electrode and trapped in the electrode's porous material during charging.
The Chevrolet Spark EV has presented two primary concerns: Brake Failure and the "Propulsion Reduced" error message. Firstly, there are multiple issues related to service brakes. Reports indicate sudden brake failures characterized by a distinct pop sound, unresponsive brake pedals, and the necessity to apply extreme pressure to halt the vehicle. In some scenarios, no warning lights activated before the malfunction, while in others, brakes became soft during operation, accompanied by dashboard warning lights. Persistent concerns surround brake systems not rectifying post-repair, leading to the need for increased pedal pressure and extended stopping distances. Further complications have emerged, such as brake stuttering and complete brake failure, possibly connected to a sensitive ABS/regenerative braking system. Some vehicles displayed brake issues after relatively short usage periods or low mileage, leading to challenges like failing to stop at traffic signals or signs, particularly at speeds over 30 mph. Investigations have pointed to potential issues with brake pumps, vacuum systems, and sensors, but effective solutions and part availability have varied. On the propulsion front, the "Propulsion Reduced" error message has been frequently observed, especially in colder temperatures around -20 degrees Celsius. This message signals the vehicle's protective measure against potential cold-induced battery strain, limiting its output to about 100 kW to avert possible battery damage or excessive use. Even in this mode, the vehicle can maintain speeds up to 65+ mph, differentiating it from other electric vehicles. Additionally, there's a notable occurrence of the "reduced propulsion power" error and the "EV system requires maintenance" alert. In such cases, vehicles have been noted to suddenly lose power and become unresponsive to acceleration. A provisional remedy has been to power cycle the vehicle, although the issue often resurfaces soon after. These power reductions, especially during crucial driving situations like high-speed highway commutes, have raised significant concerns.
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